Amplitude control
Adjust the energy delivered to the drive to suit the component and tooling condition.
Vibratory feeder control
Vibratory feeder controllers that match output to demand.
Control is not simply a speed knob. The controller, sensors and PLC logic should keep the track usefully occupied without overfeeding, unstable queues or unnecessary vibration.
Search answerAmplitude · frequency · sensors · PLC
Direct answer
A / 01What does a vibratory feeder controller control?
A vibratory feeder controller regulates the electrical drive to influence conveying behaviour. Depending on the drive and controller, settings can include output amplitude, vibration frequency, soft start and external start-stop commands.
Sensor logic can pause upstream equipment when the track is full, restart it when space returns and signal low-level, jam or downstream-ready states to the machine controls.
Set the system for stable accepted output under production load—not the fastest visible part movement.
What to consider
Control functions that improve usable feed.
Frequency control
Where compatible, tune operating frequency for stable conveying without mechanical retuning.
Soft start
Ramp output to reduce abrupt component movement and mechanical shock at start-up.
Track-full logic
Stop or slow replenishment when the useful buffer is occupied.
External commands
Accept permissive, run, inhibit or analogue demand signals from the line PLC.
Fault strategy
Define timeouts and clear recovery steps for empty, blocked or sensor-disagreement states.
Decision checklist
Controller selection inputs.
01Drive compatibility
Confirm supply, current, drive type, operating frequency and manufacturer requirements.
02Process demand
State whether feed is continuous, on demand, two-speed or proportional to line demand.
03Sensors
Define sensor technology, logic, delays, fail states and contamination risks.
04Interface
List PLC voltage, dry-contact or analogue signals, isolation and connector standards.
05Commissioning
Record approved settings after trials and protect access from unintended adjustment.
Practical rule
Controller settings are part of the validated process.
Stable queue + clean sensor logic + repeatable hand-off > maximum amplitude
The correct setting is application-specific. Electrical installation and adjustments must follow the equipment documentation and be carried out by competent personnel.
Questions answered
Vibratory feeder controller FAQs.
These answers support early planning. Final suitability and performance are confirmed against representative components and the agreed machine interface.
01Does increasing amplitude always increase usable output?+
No. Excessive vibration can make components bounce, lose datum, overlap or arrive unstably, reducing accepted output.
02What is frequency control used for?+
On compatible systems it allows the operating frequency to be adjusted toward a stable conveying condition and can compensate for application or supply differences.
03Can a feeder controller connect to a PLC?+
Many controllers support run/stop, sensor or analogue interfaces, but the exact electrical signals and fail-safe behaviour must be confirmed for the selected hardware.
04Why use track-full sensors?+
They allow replenishment to pause when enough components are available, limiting queue pressure, noise, wear and unnecessary running.
Application-led engineering
Need reliable parts at the hand-off?
Share representative components and the production requirement. The project team will help define a suitable route.
Request an application review